An Improved Puzzle

Anything worth doing is worth doing badly – at first.  (I don’t know the source of that quote.)

My first attempt at the puzzle fit that quote perfectly.  It was crude in every way.  So, some analysis, and then some more attention to details.

I used a scroll saw on the first try.  It did not seem to work very well for me.  I could not control where the cut would go.  Soon it was outside the lines and could not be easily fixed.

I tried using a chisel to clean up the cuts, but without supporting the piece.  The results were torn out wood.

The next time I used a jig saw instead of the scroll saw.  Here I seemed to have better control.   But I still went outside the lines.  I think I was trying to do too much in one pass.  This version is improved, but still fairly crude.

Try number 3: Again I used the jig saw, but took much more care with the process.  This time the cut was all within the lines.  I then did the fitting using a file, the same manner as Steve.

I think the final product qquality is good, although the pros among us may disagree.

I did not include any photos because they don’t show enough details to be relevant.

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Simple Puzzle for the Beginning Woodworker

My latest woodworking project was this simple puzzle that I procured from Steve Ramsey over at Woodworking for Mere Mortals.

Steve, in addition to having the drawings for the project and a completed puzzle, also recited poetry, a la Dr Seuss.   You should not expect any Dr Seuss from me.

I was amazed by my version of the project.  The quality is incredibly bad.  I could never color within the lines back in elementary school either. 

I think I will repeat the project to see if I can get any better.

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A new Saw Blade Does Wonders for My Compound Miter Saw

I purchased a new saw blade for my compound miter saw today. I was amazed. What a
difference. The saw now cuts very nicely. With the previous blade I might have
thought that the saw cut by burning the wood.


Now, for some background; I bought the saw new, possibly ten years ago. It was a close out special deal at a Lowe’s store.
The saw was the Delta Model 36-220. Reviews on the web were quite favorable for this saw, but there were some variations. Certain models had a plastic blade guard which, apparently was quite fragile. Delta decided to cease production of this guard, which, according to some
folks, renders this saw unusable.


I had used the saw very little myself and had given it little thought.  What I had forgotten about was that I had lent it to a friend. He was installing new laminate flooring and used the saw for that project.


Another consideration is that manufacturers, even quality manufacturers will sometimes choose the cheapest materials or accessories to reduce their costs. In this case it was obvious, upon closer examination that Delta included the cheapest possible saw blade they could get away with. Imagine that.  The old blade was not carbide.


So after doing some shopping online I trundled down to the local Lowe’s again to buy a DeWALT blade for about $30.00. In the store they not only had the DeWALT blade, but they also had a Porter-Cable, that was originally listed at $25.00, but it was now marked down to $20.00. My cheap gene took over and I brought home the Porter-Cable.


I was very impressed with the quality of the cuts, and I still saved a lot of money.


The bottom line of all of this is that keeping your woodworking tools sharp is clearly the way to go, always.

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Circular Saw Joinery

In an earlier post I suggested a list of woodworking tools.  I had stated that woodworking could be done with some very basic tools and that a fully equipped workshop was not a requirement.

This Wood Magazine video demonstrates construction joinery using only a circular saw and some simple layout tools.

Be patient.  The video seems to take a long time to load.

Circular Saw Joinery

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Use a Dremel Tool as a Scroll Saw

I hope you were able to take advantage of the deal on the re-con Dremel rotary tool.

Here’s a video showing how it could be used in lieu of a scroll saw.  Even though I think comparing it to a scroll saw is a bit of a stretch, I  think this video is worth viewing.

And, as mentioned in the video, don’t forget your eye protection.

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Dremel Rotary Tool Kit

This looks like a very good deal to me.

CPO has a Factory Reconditioned Dremel 8200-1/28-RT 12V Max Lithium-Ion Cordless Rotary Tool Kit for $59.99. There may also be some other discount, but it was not clear to me. BTW, Amazon sells the new tool for $99.99.

http://www.cporotarytools.com/factory-reconditioned-dremel-8200-1-28-rt-12v-max-lithium-ion-cordless-rotary-tool-kit/drlr8200-1-28-rt,default,pd.html?ref=em20110329

I have no relationship with CPO.

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Choosing Tools for the Beginning Woodworker

I often see and hear questions about which tools a beginning woodworker should acquire. And the numerous recommendations, although varied, all seem to have a shopping list a mile long. So, I want to also provide my shopping list. And remember that I am still a beginner.

What I say here some might consider shocking, even blasphemous.

The only tools that a beginner needs are a saw and a hammer. And no, I did not mean a power saw. A simple hand saw will suffice. I might also add a screw driver and perhaps even pliers.

So, you can’t be serious. But, I most assuredly am. But, realize that the woodworking with these tools is sorely limited. Nevertheless, it can be done, just not very well. So, what I’m getting at is that woodworking is such a broad area that it’s harder to define. Because a contractors table saw might be of little use to someone that wants to do wood carving. Likewise, precision carving knives are of little use to a woodworker specializing in wood turning.

So, before we can design a shopping list, we ideally want to know something about what the woodworker wants to do with the craft. Now, with all that behind us, I will attempt to devise a more generic shopping list.

I would begin with some basic hand tools. By that, I mean hammers, assorted screw drivers and assorted wrenches. I would also include a generic handsaw, or two.

Next, I would consider the more basic power tools. I would begin with an electric drill. A battery operated cordless unit is desirable, but certainly, not necessary. I personally have a newer compact 18v lithium drill and I love it. Corded drills still function admirably, even though they give up a slight bit of flexibility. One note here is that a cordless tool is always subject to battery life and battery failure. Replacement batteries are often more expensive than a completely new tool. A corded tool only needs access to power and the proper extension cord. A circular saw, a jig saw and an orbital sander would complete my basic shopping list.

The next step beyond the basics listed above would likely include a table saw and a router. Often times this might include multiple routers, at least one of them would be bench mounted. Another of the more basic power tools is the compound miter saw. Some folks also prefer the redial arm saw.

After this, the selection becomes a lot more specific to the particular aspect of woodworking you wish to pursue. A jointer and a planer seem to be fit the more advanced woodworker, while a scroll saw is more for those that chose to do the smaller, more delicate type of work.

I know that this list is not complete in all areas, and in some circumstances it is probably overly general. But it is a place to start.

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Woodworking Tool Sale

For anyone in the Reno area Apex Saw Works has an open house this Friday and Saturday.  Vendors are on site with some good deals.

Someone will cut a van in two using a Lenox demolition blade in a reciprocating saw.  Guess the time and win a prize.

I have no affiliate relationship with Apex.

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Table Saw Safety

Here’s a great video: Table Saw Safety from the Power Tool Institute.

http://www.powertoolinstitute.com/pti_pages/safetyvideo_3_TableSawSafety_eng.asp

I wasn’t able to embed the video here.  Enjoy.

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Good Deal on Belt Sander

Are you looking for a good deal on a belt sander?  CPO has the Ridgid R2720 10 Amp 3-in X 21-in Heavy Duty Variable Speed Belt Sander for $119.99.   The Home Depot price is $40.00 more.  The CPO page is less than clear, but I believe the sander is reconditioned.  And, no, I am NOT affiliated with CPO.http://www.cpoprotools.com/ridgid-r2720-10-amp-3-in-x-21-in-heavy-duty-variable-speed-belt-sander/rgdnr2720,default,pd.html?start=1&q=belt%20sander&ref=em020111img1

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