Senior Center Woodshop

In the midst of a family visit to Salem, OR I had an occasion to visit the local senior center and noticed that they had a woodshop.  I returned today to learn more.  They have a very well equipped woodshop that is open 5 days a week and on the weekends other users focus is on building kayaks.

As can be seen in the photo, the shop has a good dust collection system.  Tools include a table saw, radial arm saw, two band saws, two drill presses, a jointer, a planer, a belt sander, a disk sander and other items that I probably missed during my first visit.

The shop is open for a minimal cost to seniors over 50. Experience levels range from the beginning woodworker to the seasoned veteran. The users provide guidance and knowledge for each other.  One user was building a ukelele.


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Table Saw Tune Up, Improving Performance and Safety

I spent a good deal of time yesterday tuning up my table saw. It was one of the better Craftsman models and even though I purchased it used, I assumed that it was in good shape and it didn’t need tuning up. I even had to remove the table top extensions to get it home because it was extremely heavy.

I have subsequently learned a bit about some tune up essentials.

Before any work was done on the saw, it was unplugged from the power.

I began by cleaning the saw dust from the dust collection area using compressed air to clean the trunnions. The dust was then removed using a shop vacuum. The mechanism now works a lot more smoothly.

The saw blade was coated with pitch and residue. I used an aerosol cleaner to clean the blade.

After re-installing the blade I adjusted the stops for vertical (90 deg.) and 45 deg. A square was used to monitor the progress. Neither position had been correct before this operation.

Adjusting the Vertical Stop

I then aligned the blade with the miter slots. To accomplish this, I loosened the bolts securing the top and then was able to move the top until the blade was parallel with the miter slots. I used a compound square to compare the distance between the miter slot and the blade.

Aligning the Saw Blade with the Miter Slots

If the saw blade is properly aligned it is completely parallel to both the miter gauge slot and with the rip fence. The blade is then in line with the kerf it makes in the wood as it is cut.
If the rear of the blade is angled toward the rip fence the wood becomes squeezed between the fence and the blade as the cut is made. This results in the cut edge being torn and usually burned as the teeth rub against the cut edge. This may make the motor is work harder and, in turn, cause the blade to over heat.
Conversely, when the rear of the blade heels away from the fence, the teeth press against the waste side of the workpiece. This pulls the piece away from the fence and results in a slightly tapered cut.

I then aligned the fence with the saw blade. (Photo not available)
When I first got the saw the splitter and blade guard were not attached. This is generally not the recommended practice. I attached the splitter and aligned it with the saw blade and also adjusted it to be vertical.

Aligning the Splitter

Finally, the throat insert was adjusted even with the table top.

Leveling the Throat Insert Plate

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The Choice Of Materials for Our Beginning Project

The project we have in mind dictates a significant part of the choice of material that is used.  For example, it would be highly unlikely that we would choose an exotic hardwood to make a saw horse.  Likewise, it would also be unlikely to use construction grad 2 x 4’s for fine furniture.

I like to cut costs wherever I can.  As a beginning woodworker I try to find the least expensive materials to practice my hobby.

We could go to the local home improvement store and buy some relatively inexpensive wood, such as pine.  Another source might be the scrap bin of a local woodworking shop.  They may welcome you to cart away their scrap, thus saving them the expense of hauling it to the dump.

These pieces could be perfect for the project you have in mind.  And it sure beats paying retail prices.

Another material well suited for our needs is something known as MDF, or medium density fiberboard.  MDF is a wood product that is produced by chipping wood into some very small particles.  These particles are then pressed into a sheet.

The advantage of this material is primarily its’ low cost.  It also is usually flat and easy to work, and is without knots.

Disadvantages include that it does not hold screws or fasteners very well. It dulls tools fairly quickly and it outgases formaldehyde.  Workers should wear a dust mask and work in a well ventilated area.  The formaldehyde problem can be reduced somewhat by painting.

Many woodworkers use MDF to build prototypes of the project the plan to build.  This way, they can easily decide whether the project is truly one they would want to build, or possibly modify it in some way.

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Our First Woodworking Project; where do We Begin?

The next item to consider for the beginning woodworker is “what we want to build”.  Actually, this one may come before all the others.  We have already discussed woodshop safety and the selection of tools.  For some folks the project may precede all other considerations. 

I would generally suggest that we begin with something simple.  Some suggestions might include things like bird houses and some simple children’s toys or something such as a jig that could be used on our next project.

I would describe simple projects as something that is fairly easy and would possibly be a bit more forgiving of mistakes.  Other projects might include some jigs, or tools tat we might use on a future project.

I think it’s best to work from plans.  Plans help to keep us going in the right direction and reduce mistakes.  Good plans also include a list of materials so that we can acquire the needed items in one trip to the store. 

Perhaps this comes from fear that we are going to mess up and cause an embarrassment.  I suppose that this is from a notion that we might be found out to be less than perfect.  Well, get over it.  If perfection is what you want, buy only from the masters. I expect to make mistakes, — frequently, — lots of them.  Each mistake will prove to be a learning experience and will improve my skills.  And so I can make bigger mistakes next time.

Good sources of plans include woodworking magazines, which can often be found at the local library.  Other good sources can be found at stores such as Home Depot and Lowes.  Plans are also available on the internet.

Now, go build something and enjoy your woodworking hobby.

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Woodworking Plans for your Project

Since we have discussed woodshop safety and the selection of tools, the next item to consider for the beginning woodworker is “what we might want to build”.  I would generally suggest that we begin with something simple.  Some suggestions might include things like bird houses and some simple childrens toys or something such as a jig that could be used on our next project.

It’s best to work from plans.  Plans help to keep us going in the right direction and reduce mistakes.  Good plans also include a list of materials so that we can acquire the needed items in one trip to the store. 

 Good sources of plans include woodworking magazines, which can often be found at the local library.  Other good sources can be found at stores such as Home Depot and Lowes.  Plans are also available on the internet.

 But, beware of unscrupulous plan sellers. The web abounds with them.  Wood Magazine reviewed one such product in their May issue and found it very disappointing.  Steve, at Woodworking for Mere Mortals has compiled a list of reputable providers of woodworking plans.

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The Selection of Tools for the Beginning Woodworker

For today’s woodworking tip I want to address the selection of tools for the beginning woodworker.  The choice of tools is tied to essentially three basic areas.  They are the available space for your work area, the available finances to fill that space and the tools you need to complete the project you have in mind.

Do you have a large shop?  Do you need to use a small corner of your garage, or basement?  And, by the way, is it heated in the winter?  I’ve noticed some folks that actually set their power tools up outside their garage.  It creates less dust this way.  Perhaps some may even use a room in their home.  However this would be least desirable because of the dust and debris.

I suppose there is a logical progression in selecting tools, depending on individual experience and needs.  I’m just not sure what it is.  Many sites list their own recommendations for choice of tools.

If you should search the web, you will be able to find numerous suggestions for the proper selection of tools for a beginner.  We may see to always buy the best you can afford. We may see recommendations based on the available work space.  We may also see recommendations for ways to shop for the best deals.

I will defer to those recommendations and describe my path to where I am today.  I will make some suggestions of what might be important for the beginner.

After I had retired and moved to Reno, I began to attend auctions and garage sales.  It was something to do and I enjoyed it immensely.  I also purchase a lot of tools, not only for woodworking but also for metal working.  I also went to a lot of garage sales.  The values were astounding. However, I sometimes was fooled and I bought junk.

The major problem was that the tool I needed seldom had the same sense of urgency as I had.  Every once in a while I found it necessary to visit the retail store.  Oh, horrors.  I tried to watch for the store sales and time my purchases accordingly.

My evolution was almost by accident and I acquired tools in a rather backwards manner.   

My circumstances are that I had a lot of space available, as well as finances to support this hobby.  Therefore I probably acquired a lot more tools than I truly needed. This included modern power tools and items that would be considered antiques.  Everything I found managed to take up a little bit more space.  Eventually, I began to notice that the space had shrunken significantly.

My tools are not limited to woodworking.  I acquired a lot of mechanics tools and even items for metalworking.  I even took two years of welding classes at the local community college.  But that’s another story.

I would suggest a good assortment of hand tools, including wrenches, screw drivers, pliers and hammers, etc.  Then for power tools, I suggest a circular saw, and electric drill (the modern cordless drills are very nice.  I would prefer the lithium ion models, at least for the drill.  They are a bit more expensive, but the batteries last a lot longer.)  A jig saw can come in handy on numerous occasions. I might also include a power sander.

In addition to the above, I managed to acquire a fairly good table saw, a jointer, a planer, a band saw, a scroll saw and a small belt sander.  I even managed to acquire some “old iron”.  This includes an assortment of planes and draw knifes.

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Safety Guidelines in the Beginners Woodshop

Before we proceed further I want to address safety issues in the woodworking shop. These are things that can make woodworking an enjoyable hobby. Ignoring them could make it a very painful experience or even fatal. I will address practices and equipment and supplies.

Practices are limited to those things we do and usually have nothing to do with things we can buy. They are habits that can keep us from harming ourselves.

Some of the most important safety habits occur before we ever enter our shop. They
begin with having the proper mental attitude.A woodshop is filled with things that could be very harmful if you are not paying proper attention. If you happen to be distracted by something external, it might be best to plan for another time.

Avoid alcohol and drugs. Woodworking and intoxicating substances can be a very dangerous mix. Stay out of the wood shop if you are even slightly under the influence of any intoxicants. It may seem harmless for the weekend woodworker to have a beer (or two) while working on a project, avoid the temptation until you’re finished with the woodworking. You will be much less likely to have a problem while you’re clean and sober when working with your power tools.

Dress appropriately before you enter the work area.This means no loose fitting
clothing, no dangling jewelry, chains, bracelets nor items such as neck ties. This
even includes long hair. Tuck it up out of the way. Tuck in clothes. Long sleeve shirts should be either rolled up above the elbows or buttoned properly. We want to avoid anything that could possibly become entangled in one of the tools.

Eye protection must be worn at all times.Get in the habit. Wear eye protection whenever you enter the work area. This is likely one of the most critical safety issues.Prevent eye injury.

Keep your work area clean and free from debris and clutter.

Be familiar with your tools and equipment. Read the instruction manual(s). Use sharp tools, bits and blades. Sharp tools are much safer than dull ones and they also make significantly cleaner cuts.

Be sure to disconnect the electrical power cord when you need to change a
blade or bit on a power tool. This prevents the possibility of starting the
tool by bumping the switch. Many woodworkers have paid dearly for ignoring this rule.

This list is not meant to be complete, by any means. Specific tools have their own sets
of safety rules and they can be addressed when we encounter these tools.This is merely a starting point for our journey as a beginning woodworker.

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The Beginning Woodworker

This blog is to be an ongoing story about and for the beginning
woodworker.
It will begin at the basics, the whys, the hows and the wheres of woodworking
as a hobby. I also expect that it will also cover needed repairs around the home
and projects of necessity (honey dos).
I must explain here, that I am not writing this as an expert. Not even. I am very
far from it. I am a rank amateur with just enough experience to be a danger to
myself and anyone nearby. This blog will be, at least in part, the story of my
 progress and evolution as a woodworker. Hopefully, we all can benefit and
learn from my experience. And perhaps, I can also learn from you through
 comments to one of my posts and thus, we both grow.
It will examine some of the motivation. We all have different motivations for
doing woodworking, or anything else, for that matter. Sometimes it might be as
simple as “I am retired and my wife wants me out of the house,” or “I am retired
and am totally bored with golf.”
It will also examine needed resources and costs. Resources and costs can
include facilities, tools, money, materials and time. I intend to address each of
these on a case-by-case basis.

Whenever possible, I will post useful tips and will use videos and other graphics
as skill permits.

Topics already in the pipeline include the workshop, tools, safety and
techniques. If you have any suggestions for topics, please let me know in the
comments below.

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